Wire Crimp Pull Tester Familiy
The Wire Crimp Pull Testers are a motor-driven, closed-loop controlled, bench-top tensile testing system designed to verify the mechanical strength of crimped wire–terminal connections under controlled and repeatable conditions.
The system consists of:
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Load cell (C3 class)
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Servo-driven linear actuator
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PLC-based control system
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Touchscreen HMI interface
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Digital load cell indicator
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Mechanical crimp holding fixture
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Cable clamping vice system
The device is designed for laboratory, production quality control, and inspection environments.
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Test Modes
The Wire Crimp Pull Tester supports two primary operating modes:
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Pull Test Mode (Hold Mode / Constant Load Mode): This mode is used to verify whether a crimped wire–terminal connection can withstand a specified tensile load for a defined duration without failure.
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Break Test Mode (Brake Mode / Rupture Mode): This mode measures the maximum tensile force at which the crimped connection fails.
Both modes operate under closed-loop servo control with real-time force monitoring.
T001-00-001 T001-00-002 T001-00-003
Maximum Force Capacity
Stroke Length
Maximum Speed
Speed Steps (mm/min)
Motion Axis
Sample Diameter Range
Minimum Sample Length
Load Cell Type
Load Cell Class
Resolution
Accuracy
Repeatability
Linearity Deviation
Hysteresis
Temperature Effect (/ 10°C)
Safe Overload
Overload Protection
Supply Voltage
Maximum Power
Grounding
IP Protection
Operating Temperature
Relative Humidity
1000 N
100 mm
300 mm/min
100/150/200/300
Horizontal
1 – 10 mm
100 mm
S-Type
C3
1 N
≤ ±0.03 % FS
≤ ±0.02 % FS
≈ ±0.03 % FS
≈ ±0.03 % FS
≤ ±0.04 % FS
150%
110%
220V AC ±10%
1 kW
Mandatory
None
0 – 40 °C
20 – 80 % RH
2000 N
100 mm
300 mm/min
100/150/200/300
Horizontal
1 – 10 mm
100 mm
S-Type
C3
1 N
≤ ±0.03 % FS
≤ ±0.02 % FS
≈ ±0.03 % FS
≈ ±0.03 % FS
≤ ±0.04 % FS
150%
110%
220V AC ±10%
2 kW
Mandatory
None
0 – 40 °C
20 – 80 % RH
4000 N
250 mm
300 mm/min
100/150/200/300
Horizontal
1 – 10 mm
200 mm
S-Type
C3
2 N
≤ ±0.03 % FS
≤ ±0.02 % FS
≈ ±0.03 % FS
≈ ±0.03 % FS
≤ ±0.04 % FS
150%
110%
220V AC ±10%
4.5 kW
Mandatory
None
0 – 40 °C
20 – 80 % RH